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New ASME Code for Hydrogen Pipelines
Louis Hayden, PE


A Presentation Summary from the Hydrogen Pipeline Working Group Workshop The workshop was held in Augusta, Georgia on August 31, 2005 and sponsored by the US Department of Energy and hosted by Mr. Mark Paster.

Download the presentation (136Kb PDF)

A key factor to note, in the development of a hydrogen based infrastructure, is the transport of the hydrogen from point of generation to the point of use. Like natural gas today, pipeline transportation will be the least expensive and most safe method for hydrogen distribution.

The American Society of Mechanical Engineers (ASME) through a task group of volunteer experts studied the need for a new design/safety code for hydrogen piping and pipelines. This study resulted in a recommendation to the ASME Board on Pressure Technology Codes and Standards for a new code. This effort is now underway to develop the new code, designated: ASME B31.12 Code for Hydrogen Piping and Pipelines.

ASME B31.12 will include requirements specific to hydrogen service for power, process, transportation, distribution, commercial and residential applications. The code will include new code requirements, references to relevant code sections and incorporation of parts of:

  • ASME B31.1 (Power Piping)

  • ASME B31.3 (Process Piping) and

  • ASME B31.8 (Gas Transmission and Distribution Piping Systems).
The new B31.12 Code is anticipated to blend prescriptive and performance based elements and will be divided into four parts:
  1. A common section containing requirements and data referenced by the relevant code sections below,

  2. Part A: Industrial piping systems,

  3. Part B: Pipeline and distribution systems and

  4. Part C: Commercial and residential systems.
Currently, the schedule for this project indicates a draft available for public review in late 2006.

As with any new endeavor, there are challenges and unresolved issues. Many of the challenges facing the development of hydrogen infrastructure involve materials of construction. Many engineering experts have stated that piping systems will have to operate at pressures up to 15,000psi and that pipelines may have to operate at pressures up to 3,000psi. We do know that hydrogen has a negative effect on the mechanical properties of many metallic piping and pipeline materials in common use today at lower pressures. Research has begun to determine how high pressure/high purity hydrogen will affect these materials.

One type of pipe that holds much promise is a composite pipe constructed with a fiber reinforced plastic outer shell and an inner liner of plastic or hydrogen-immune, metallic material. This type of construction is particularly appealing for hydrogen pipeline construction.

Where do we go from here?
First, the current and planned research on metallic piping and pipeline materials needs to move along as fast as possible (some of the testing takes 5,000 hours or more per sample). Pipe welding needs to be reviewed for long-term, sustained load cracking. Research is needed on composite pipe construction, pipeline performance in hydrogen environments and joining methods. Testing is needed on commonly used plastic pipe materials for compatibility with high purity hydrogen environments. Finally, the public should be educated on hydrogen issues with a joint task force from US DOE and ASME.

Louis Hayden is the chair of ASME B31.12.