The
National Hydrogen And Fuel Cells Codes &
Standards Coordinating Committee met on September 15, 2006 for an In-Person Meeting, hosted by NextEnergy in Detroit, Michigan.
Karen Hall, as part of her welcome, thanked participants for being at the meeting -- in person or by teleconferencing -- and gave her perspective on the meeting:
This meeting allows a broad array of stakeholder experts to discuss a few key issues and provide feedback to CDOs, SDOs, and regulators to advance a number of activities. The key areas for discussion at the meeting are the California Hydrogen Fuel Quality Specifications, industry feedback to DOT on the Gap Analysis report, as well as other issues identified, hydrogen proposals for next week’s ICC hearings, and accreditation of personnel certification programs. These forums are meant to generate honest discussion and identify any issues and concerns early in the process, as well as provide support for developing efforts. We welcome your input and look forward to active discussion.
1.0 MEETING PARTICIPANTS
The listing of meeting participants (attending In-Person and via teleconferencing) is provided in Attachment A.
2.0 WELCOME/INTRODUCTIONS/OBJECTIVES
Pat Davis welcomed all and thanked NextEnergy for hosting the meeting. He reported that the status of the FY07 budget for the DOE Hydrogen, Fuel Cells and Infrastructure Program budget hasn’t changed since his last report. The Program will operate via a Congressional Continuing Resolution, probably for the rest of 2006. The Congressional appropriation for the Program may occur in January 2007.
As a result of the Codes and Standards for the Hydrogen Economy competitive solicitation, the DOE/Golden Field Office selected Regulatory Logic LLC in Colorado to be the organization having an umbrella contract for awarding subcontracts to SDOs, CDOs and others – subcontracting that had been done by NREL in the past. DOE/Golden is in the process of negotiating with Regulatory Logic to establish the contract. Handoff will take several months. Regulatory Logic LLC is a small company in Colorado, fairly new, with expertise in: (i) Codes & Standards (not hydrogen, mostly natural gas); and (ii) awarding and administering subcontracts.
3.0 CALIFORNIA HYDROGEN FUEL QUALITY
SPECIFICATIONS
John Mough, Chemist, California Hydrogen Fuels Project, gave an oral report on the efforts to develop hydrogen fuel quality regulations specifically for California. By state law, the regulations (or a standard) have to be in place by January 2008. The responsibility for developing the regulations belongs to the Division of Measurement Standards (DMS) within the California Department of Food and Agriculture.
John stated that state law CA SB76 requires California to adopt regulations until an ANSI-accredited organization standard is published. Then, the California regulations disappear instantly. Attached below are:
- The proposed Draft Regulation (i.e., Article 8 of the California Code of Regulations) developed by the Division of Measurement Standards that has been published for review and comment by all interested parties (70Kb PDF)
- Copy of the letter that DMS has disseminated to all interested stakeholders to solicit their input and comments (385Kb PDF)
Proposed Article 8 follows the ISO TC/197 specification, which is identical to the SAE specifications, except for CO (i.e., 2 ppm maximum allowable amount, compared to the SAE limit of one ppm). Article 8 also includes proposed test methods. Modified methods may be used if they can be proven to be equivalent or better. California is trying to be flexible enough to allow for innovation. Article 8 is to disappear when a standard is published by an ANSI-approved organization. The California regulation cannot pre-empt a less restrictive approved standard. If California law (CARB, EPA, etc.) adopts a more stringent requirement, that more stringent requirement must be adopted.
The specifications in Article 8 are for the commercial sale of hydrogen in California to consumers. However, prior to hydrogen being available for sale to consumers, the dispensing systems must be approved by the state of California. Currently, there is no current approved dispensing facility in California. The process for approving a dispenser takes a minimum of six months. The approval procedure involves running Weights & Measuring devices through 10,000 repetitions, and checking for accuracy.
For reference, the largest hydrogen fueling station in California does approximately 200 refills per month. California is therefore considering a modified schedule for approving a hydrogen dispenser, since, at the 200 refill per month rate, testing would take four years!
John asked industry for its input regarding the units for dispensing – gallons, pounds, kg, etc. Want industry consensus. No dispensers have even been proposed to be type approved in California for hydrogen dispensing. Chris Sloane noted that this is a good question that industry hasn’t really thought about yet. We must determine how we want to sell it.
While California must adopt a fuel quality standard by January 1, 2008, currently, there is currently no timeline for adoption of dispenser standards.
With respect to the proposed draft of Article 8, John asked for the members of the Coordinating Committee to provide their comments to DMS by October 1st. Then, DMS will initiate a Notice of Regulatory Intent, giving all interested stakeholders 45 days to comment on the draft. DMS will then have 15 days to respond to comments. If DMS makes significant changes to the draft of Article 8 as a result of the comments, they may initiate another Notice of Regulatory Intent, giving stakeholders another 45-day period to comment on the revised draft Article 8. On the other hand, if no significant changes are made to the draft in response to the comments, DMS will initiate a follow-on 15-day Notice of Regulatory Intent.
ISO is not an ANSI-approved organization, so even if the ISO standard is published, it would not be adopted by California unless an ANSI-approved SDO adopts it. However, SAE is ANSI-approved. Therefore, when the SAE document is published as a standard (rather than a guideline), it could be adopted instantly in California . Coordinating Committee participants were encouraged to get involved in the SAE process and help improve the document to make it usable. While California mandates that the standard (or regulations) be in place by January 1, 2008, California will not enforce it until hydrogen fuel is available commercially to consumers.
With respect to hydrogen dispensing, tolerances on hydrogen dispensing systems need to be worked out. California is establishing a learning curve to understand the tolerances. If NIST establishes requirements, California would follow it. The NIST draft standard is out for comment. Russ Hewett was given the action item to get a copy to John.
During the discussion, the point was made that, while proposed limits for contaminants have been established, it is not clear that analytical methods (outside of special laboratories) are available for detection at those levels. So, the issue was raised regarding how is California proposing to detect contaminants at the required level – especially with respect to the requirements in Section 4182 (Sampling – Hydrogen Fuel) of Article 8.
In part, Section 4182 states:
The effectiveness of cleaning procedures for sampling equipment and containers shall be confirmed by analysing ultra high purity hydrogen. The determined concentration of each contaminant measured shall be equal or less than one fifth (1/5) of the specified limit in Section 4181.
(Some of the contaminants in the table in Section 4181 are at the 0.2 ppm level.)
Detection levels and accuracy levels are not specified; so many requirements in the draft regulation cannot be met. Section 4182 addresses sampling – procedures are not specified. Methods need to be developed.
California is looking for comments by October 16 on the proposed draft specification. Industry will submit comments documenting concerns around analytical methods.
Currently, the quality of the hydrogen dispensed in California hydrogen fueling stations is established by contractual agreements with suppliers. The requirements are different from those in the ISO and SAE documents, as those documents are not standards. For example, General Motors allows recognition that hydrogen produced from liquid hydrogen meets fuel quality requirements. Ford specifications are somewhat less stringent than the guidelines.
There was the recognition that it will take the fuel-providing industry some time to provide fuel to meet the California specification. California is encouraging industry to submit their concerns in writing to justify their positions. In response to industry questions on whether enforcement of the regulation could be deferred for a specified period to enable industry to re-tool, replace equipment, procedures, etc., John stated that such recommendations to hold off enforcement for two-to-three years after adoption so industry can meet the requirements should also be made in writing, with justification, so they could be considered.
Industry requested a definition of “sale” that triggers the requirement. John stated that Title 4 chapter 14 section 13401a. covers this issue. However, there remains confusion about “sale” versus “retail sale.” Industry wants to understand what triggers this requirement.
Helium (at less than 50 ppm) in natural gas is also a problem in the US – only 12% of the natural gas supplies have lower quantities. Consequently, in the case of hydrogen produced by reforming natural gas, 90% of such gas could not meet the Article 8, ISO or SAE requirements. Tom Joseph suggested that Article 8 should include a provision for on-line purification systems, because a truck may haul hydrogen for other applications as well. Therefore, the fuel in the truck might not meet the regulation.
With further discussion, there was the consensus that the hydrogen fuel should meet the fuel quality requirement at the nozzle. John clarified that if the fuel is found not to meet the regulation at the nozzle, regulators would trace back to the source of the problem. John pointed out that a company offering hydrogen for sale does not need to meet the regulation until the fuel is delivered at the nozzle.
One meeting participant mentioned that ASTM is working on a fuel quality standard in parallel with SAE. Many at the meeting were aware of the ASTM work on testing methods, but not on hydrogen fuel quality. Russ Hewett was given the action item to look into what ASTM is doing vis-a-vis hydrogen fuel quality.
Industry also requested clarification from California regarding the definition of “hydrogen fuel.” There are concerns about whether the regulation might inadvertently be applied to blends, which will NOT meet the hydrogen fuel specification, of course.
Interested parties were encouraged to contact Gary Castro – gcastro@cdfa.ca.gov.
4.0 RESULTS OF ANALYSIS OF THE DOT GAP ANALYSIS
REPORT
During April 2006, the US Department of Transportation published the report “Hydrogen Infrastructure Safety Technical Assessment and Research Results Gap Analysis”
(DOT-T-06-01, April 2006). The report is the result of a DOT effort to identify gaps in the current hydrogen technology base and to recommend solutions for closing the gaps.
With this report, DOT has provided a starting point for assessing existing regulations, and determining where research is needed to revise existing regulations or develop new regulations, and where amendments may be necessary to enable the hydrogen infrastructure. DOT has identified the status of applicable regulations for hydrogen infrastructure. DOT is actively encouraging stakeholder feedback on its report to assist in prioritizing efforts moving forward.
Bill Chernicoff of DOT noted the DOT report is a safety gap analysis that DOT needs to do in order to support the development of regulations and other activities in DOTs purview. The scope excludes the National Highway Transportation Safety Administration (NHTSA) and the vehicles. The scope includes research that DOT needs to conduct and validate to feed into the DOT activities and the built infrastructure. These activities have a long lead-time, so the report is meant to identify critical areas for prioritization to be responsive to industry’s needs. Industry input is needed to validate priorities in support of future DOT budget requests to carry out top priorities.
During the meeting, Karen Hall led the discussion of the DOT report that covered:
- Report highlight
- Critical safety and codes and standards needs and R&D needs
- Consensus priority needs
- Role for the Coordinating Committee to facilitate addressing priority needs
NHA led an activity involving analysis of the Gap Analysis report and getting hydrogen and fuel cell industry comments. The draft report documenting the analysis and comments -- to be submitted to DOT -- is avilable here:
DRAFT Industry Report on DOT Gap Analysis (169Kb PDF)
Karen Hall gave a PowerPoint presentation giving the highlights of the industry report. It is available here, in PDF format:
DRAFT Industry Report on DOT Gap Analysis Presentation (116Kb PDF)
Karen stated that the NHA has written this draft report to provide feedback to the DOT using input solicited from NHA members, the U.S. Fuel Cell Council, the DOE’s National Hydrogen and Fuel Cell Codes and Standards Coordinating Committee, and interested stakeholders. NHA’s goal is to facilitate an open dialog with DOT and industry at this In-Person meeting of the DOE Coordinating Committee. Additional input from the meeting will be included in a final report. It is anticipated that this report will lead to the development of industry priorities for DOT’s hydrogen activities based on the DOT Gap Analysis.
It was noted by the OEM sector that DOT should also look at how regulations will be enforced on after-market repairs and end-of-vehicle life. For example, DOT will have requirements that storage tanks not be returned to service without re-qualification following a crash or at the end of the tank’s service life. Some consideration regarding how this will be enforced is requested. The group discussed possibilities in this regard. SAE is including a requirement in its tank document stating that tanks should not be moved between vehicles, although it cannot really be prevented. State periodic vehicle inspection is one option, although not all states require this. Tanks may have a certain number of fills before they “expire.” This is also a concern for stationary tanks. Tanks may be re-qualified.
The action item is for the members of the Coordinating Committee to think about how much of this issue pertains to repair facilities, repair personnel, and enforcement. Some vehicle repair facility issues are best handled by the states, although the Federal government may have a role in some cases. This was a concern noted by DOT.
The following issues were raised by bulk hydrogen suppliers that are considered potentially serious roadblocks to the development of an infrastructure to support hydrogen vehicle fueling in the USA.
- Issue Number 1: There is the challenge of drawing and shipping small quantities of hydrogen from various fueling stations and sending the samples to analytical laboratories for fuel quality testing. Existing shipping procedures are recognized as difficult to implement. The ASTM team that is developing hydrogen sampling standards is making progress with standard analytical methods, but getting small quantities shipped through common carriers is very difficult. The quantities allowed to be shipped are small with a maximum pressure during shipment of 500 PSIG.
Hydrogen suppliers believe that industry should be able to put a sample cylinder in a car and carry it to a sampling site. Industry should be able to ship the samples via common carrier. If DOT exemptions or CFR rules allow either of these forms of transport, they are not well understood and NHA would be interested in helping DOT to disseminate that information. Otherwise, DOT may need to establish new exemptions - special permits and CFR rules to make it easier to ship small quantities of hydrogen to support fuel quality testing.
At present, composite tanks in passenger cars are not approved for ground storage or for commercial transport of gases. Therefore, it is not possible to use 350bar and 700 bar composite storage vessels to take samples for hydrogen fuel quality testing at stations without using pressure-reducing valves because DOT exemptions for their transport are lacking.
DOT responded that there are approved cylinders, and other cylinders can be used with special exemptions. It is also possible to petition the HazMat office for a rule change, if necessary.
Sondra Ullman asked whether an exemption is possible as a ‘material of trade.’ DOT said this is a possibility as well. 49 CFR 173.6 B5 covers cylinders. Approved packaging is required. Sondra agreed to get this information to Karen for the final report.
ASME has a task force working on bulk storage for hydrogen.
DOT will require a special permit for high-pressure transport. DOT recently updated their rule-making based on ISO 11119 for composite tanks.
Jim Ohi noted it is not clear that the samples need to be transported, or tested, at the working pressure.
There is a need to gain industry consensus on the suitability of composite storage cylinders for ground storage and commercial transport, as well as clearer requirements on the pressures for samples, as required in the hydrogen fuel quality specifications (and future California regulations).
- Issue Number 2:The second issue is cited in DOT’s Gap Analysis report as area 16.11, Odorization of Gas, which has a DOT criticality rating of high, and is considered in the DOT report to be not addressed. Subpart L of 49 CFR 192 states that “a combustible gas in a distribution line must contain a natural odorant or be odorized so that at a concentration in air of one-fifth of the lower explosive limit, the gas is readily detectable by a person with a normal sense of smell.”
A natural odorant compatible with hydrogen use in fuel cells has not been identified and validated, and equipment and processes to remove odorants at each point of use are not practical. In addition, the issue of detection must apply to both gaseous and liquid hydrogen. Industry must either find a workable odorant or come forward with alternatives to current odorant requirements that preserve the level of safety intended by the regulation. For example, the regulation might be amended to include other methods leak detection. The NHA would like to work with DOT to address this topic.
Bill Chernicoff noted that odorization may not be required until 2010-2012.
Jim Ohi noted the CFR statement is based on the Lower Explosive Limit, rather than the Lower Flammability Limit, which may be more appropriate for hydrogen.
Chris Sloane noted that consideration must be given to the amount of odorant that would be required to meet the eventual requirement, assuming a suitable odorant could be identified.
Karen Hall reiterated that this issue is multi-faceted. Consideration should be given to research to identify a suitable odorant, as well as mechanisms to revise the regulation in order to meet the true intent – safety by detection.
- Issue Number 3: The third issue is training. Area 20 of the DOT Gap Analysis report describes 49 CFR 172.700-172.704 regulations pertaining to training requirements. NHA is supportive of efforts to provide safety training.
Training certification in hydrogen safety is required in areas where training certification is required for other fuels; for example, pipeline maintenance. In other areas, such as vehicle refueling, NHA will enthusiastically work with industry, DOT and other regulators to ensure education in safe hydrogen practices is available and disseminated broadly.
The hydrogen industry recognizes that perceptions can lead to false impressions, and are concerned that any program that requires “special training” and certification for hydrogen and not other fuels, such as gasoline and natural gas, may lead to a misperception that hydrogen is somehow less safe than other fuels. Therefore, NHA wants to ensure that these misperceptions cannot occur by discouraging efforts to require certification for hydrogen where it isn’t required for other fuels. NHA would want to work with industry and regulators to ensure hydrogen safety training is available and adequate, yet does not constitute unusual requirements for hydrogen use.
The NHA is therefore interested in working with DOT to understand the training requirements in 49 CFR, and determine how best to meet them.
The DOT representatives stated they are working with the National Association of State Fire Marshals with respect to LNG, which will carry over to hydrogen. Currently, there are regulations at DOT for validating hydrogen pipelines. It is important to note which requirements apply to transmission pipelines versus distribution pipelines. CFR 49 applies to piping into homes (i.e., distribution). Transport by truck, or other methods, does not require odorization. The NHA can find the specific requirements for distribution lines on the DOT website at www.dot.gov, under ‘Hazardous Materials & Safety Administration.’
Input from fuel cell manufacturers indicated t he following issues, identified in the DOT Gap Analysis report, which may adversely impact the hydrogen and fuel cell industry:
(1) Investigation of Failures (16.7) – The solution is to generate a risk assessment tool with SNL and NREL. This tool is envisioned to be incorporated into the language of 49 CFR 192.
(2) Compressor Stations: Gas Detection (17.9) - The solution is to adopt standards for gas detection and incorporated into the language of 49 CFR 192.
(3) Odorization of Gas (16.11) – The solution is to require an appropriate odorant at an appropriate concentration for hydrogen distribution pipelines. When this is decided upon, the requirement should be incorporated into the language of 49 CFR 192. The specialty gas companies have objected to odorizing transmission pipelines. Members of the fuel cell industry are also on record against requirements for odorants at this point in time.
The above three needs/issues are considered by the fuel cell manufacturers to be a lower priority at this time.
The following cross-cutting research topics identified in the DOT Gap Analysis report indirectly benefit the fuel cell industry, and are, therefore, considered a higher priority:
- Effects of non-hydrogen constituents in a fuel grade hydrogen on the containment materials.
- Effects of pressure and temperature on hydrogen embrittlement and hydrogen attack on containment materials.
- Effects of pressure and temperature on composite reinforced pipe.
- Effects of a fuel grade hydrogen on plastic pipe materials.
- Fatigue crack growth in hydrogen.
- Test methods for qualifying materials for piping, pipelines and storage containers.
The above activities all support ongoing efforts to develop codes and standards.
In addition to the above-mentioned items in the draft report, participants of the In-Person meeting suggested the addition of the following issues:
- Portable power applications, including transporting and refueling,
- Small refueling products, such as mobile refuelers.
Karen asked the group to provide details as well as additional suggestions to her by email for inclusion in the report.
With respect to the role of the Coordinating Committee to facilitate addressing priority needs, Karen asked the Coordinating Committee to provide any additional feedback on the priorities in the draft report to be submitted to DOT. Also, Karen invited members to provide feedback on additional priorities.
She asked that feedback be sent to the NHA (hallk@hydrogenassociation.org) by September 30, 2006 . These will be incorporated into a final report for DOT by November 30. The Coordinating Committee will then be able to determine next steps in facilitating priority needs, perhaps at its December teleconference meeting or thereafter.
5.0 HYDROGEN-RELATED PROPOSALS TO BE CONSIDERED
AT THE ICC CODE DEVELOPMENT HEARINGS
The First Round of the Code Development Hearings in the ICC 2006/2007 code development cycle will take place in Lake Buena Vista , FL during the period September 20 – 30, 2006 .
Several code change proposals relating to hydrogen energy are on the docket, including three developed by the Hydrogen Industry Panel on Codes (HIPOC). Tom Joseph (chairman of HIPOC) provided an overview of the proposed changes of key interest to the hydrogen industry, including the three from the HIPOC, with a description of the industry impacts and next steps.
They are discussed below:
(1) F154-06/07 "Vehicle overpressure protection" (International Fire Code)
Proponent: Thomas Joseph, Chair, Hydrogen Industry Panel on Codes
Summary: This proposal suggests the level at which the overpressure system on the dispenser side of the vehicle fueling system should activate to prevent overpressure of the vehicle fuel system. The level was chosen to be consistent with overpressure levels as determined by SAE. At the time of publication, SAE has recently tweaked their overpressure level from 140% to 138% to be consistent with other requirements. Safety-wise, this should be a negligible change. NHA staff understands that the proponent may suggest a modification of this proposal's overpressure level to retain consistency.
This proposal is for Chapter 22 (Motor fuel-dispensing facilities and repair garages) of the International Fire Code.
Status: The proposal was approved as submitted at the Hearings
(2) F156-06/07 "Electrostatic discharge for fueling pads" (International Fire Code)
Proponent: Thomas Joseph, Chair, Hydrogen Industry Panel on Codes
Summary: This proposal suggests new language for Chapter 22 (Motor fuel-dispensing facilities and repair garages) and Chapter 45 (Referenced standards) of the International Fire Code as well as Chapters 4 (Special Detailed Requirements Based On Use And Occupancy) and 45 of the International Building Code. The current language does not address safety issues associated with electrostatic discharges (ESD). Fueling surfaces for hydrogen powered vehicles should be at least as protective regarding ESD issues as those fueling surfaces used for petroleum powered vehicles. This language is intended to reduce the probability of a static spark by requiring that the pad the vehicle sits on will effectively ground the vehicle.
Status: The proposal was disapproved at the Hearings by a split vote of 7-6.
(3) F157-06/07 "Consistent 'listing' of lighter-than-air gas detection systems"
(International Fire Code)
Proponent: Greg Rogers, South Kitsap Fire & Rescue, representing ICC Joint Fire Service Review Committee
Summary: This code change proposes modifications to subsections 2211.7.2 and 2211.7.2.1 of the International Fire Code:
Chapter 22: Motor fuel-dispensing facilities and repair garages
Section 2211: Repair garages
Section 2211.7: Repair garages for vehicles fueled by lighter-than-air fuels
Section 2211.7.2: Operation
Section 2211.7.2.1: System design
The code change will change gas detection systems from requiring to be "approved" to requiring that they be "listed." The proponent says this change is needed because similar sections in other parts of Chapter 22 (See 2208.2.2 which deals with natural gas motor fuel dispensing facilities and 2209.2.2 which deals with hydrogen motor fuel-dispensing and generation facilities) also require gas detection systems to be "listed." Both 2208 and 2209 require that some types of equipment be "approved," some "listed" and others "listed and labeled." In sections, 2208.2.2 and 2209.2.2, gas detection systems are required to be "listed." This code change would require gas detection systems in repair garages for vehicles fueled by lighter-than-air fuels to be "listed."
Note: Some experts have suggested that this code language be modified to read "approved or listed" since today, there are few or no "listed" gas detection systems. HIPOC will try to meet with the proponent in advance of the hearing to seek this change.
Status: The proposal was approved, with modifications, at the Hearings
(4) F172-06/07 "Addressing hydrogen cylinders stored in outdoor cabinets"
(International Fire Code)
Proponent: Paul J. Buehler, Jr., Plug Power, Inc.
Summary: This code change has three parts. Part one proposes new sections 3003.7.11 through 3003.7.11.2. Part two proposes new section 3504.2.2. Part three proposes a new reference in Chapter 45. All parts pertain to sections of the International Fire Code.
Part One
Chapter 30: Compressed Gases
Section 3003: General requirements
Section 3003.7: Separation from hazardous conditions
Section 3003.7.11: Exposure to fire
Part Two
Chapter 35: Flammable Gases
Section 3504: Storage
Section 3504.2: Outdoor storage
Part Three
Chapter 45: Referenced standards
According to the proponent, this proposal revises outdated material because current International Fire Code and NFPA 55 sections do not deal with the storage of bottled hydrogen out of doors inside cabinets, but rather only consider "naked" cylinders or indoor gas cabinets per Sections 2703.8.6 "hazardous material gas cabinet construction requirements" and 3006.2.3 "medical gas system cabinets." This amendment pertains directly to the hydrogen storage and appears to facilitate the placement of bottled hydrogen in outdoor cabinets in proximity to low powered electrical equipment.
Status: The proposal was disapproved at the Hearings
(5) F191-06/07 "Movement of LH2 language and new LH2 tank requirements from
CGA" (International Fire Code)
Proponent: Larry Fluer, Fluer, Inc., representing Compressed Gas Association
Summary: This code change proposal has several parts to it. In general, it appears to try to keep Chapter 32 (Cryogenic Fluids) as a general chapter (not specific to any particular cryogenic liquid). As a result, the proponent is proposing to change the title of Chapter 35 (currently Flammable Gases) to become "Flammable Gases and Flammable Cryogenic Fluids" This simple change could have a potential impact on F175 which proposes hydrogen-specific changes to the general chapter 32.
Other new language proposed in 3501.1 suggests that above ground hydrogen storage systems shall be in accordance with Chapter 22 (Motor fuel-dispensing facilities and repair garages). This modification could have an impact on F172 which deals with above ground storage of outdoor hydrogen cabinets.
Part 1. NFPA 55 contains material specific provisions for "bulk" hydrogen systems. The term "bulk" has been added to direct the user to the applicable sections of the Standard. Two new definitions have been added to define "bulk liquefied" and "bulk compressed" gas systems where specific details surrounding such installations can be found.
Part 2. Chapter 32 was intended to be a generic chapter for all cryogenic fluids. Hazards relating to specific cryogenic fluids (like liquid hydrogen) were to be placed into the appropriate chapter based on the nature of the material. A code change was introduced into the last code cycle (F216-04/05 Fluer, representing CGA) to relocate the requirements for liquid hydrogen tanks to Chapter 35, however, the necessary correlating changes and references were overlooked and the code change was rejected at the request of the proponent.
The provisions for liquid hydrogen have now been proposed to be relocated without change to the language from Chapter 32 (cryogenic fluids) to Chapter 35 (Flammable Gases and Flammable Cryogenic Fluids) in the specific section 3506. Section 3506 is the only section in the chapter intended to apply to cryogenic fluids, and hydrogen is the sole cryogenic fluid provided for at this time.
Sub-section 3506.3 has been added as a new section to address the requirements for tank construction in a more specific manner than that described by Section 2703.2.1. The design criteria are found in newly published CGA Standard H-3-2006 Cryogenic Hydrogen Storage. According to the proponent, the minimum design requirements established by Section 3506.3 coupled with the general requirements of Chapter 32 applicable to all cryogens improve the code resulting in greater consistency and an increase in public safety.
Approval of this code change will help Chapter 32 to remain as a generic chapter applicable to all cryogens while placing material specific requirements into the material specific chapters as desired.
Status: The proposal was approved, with modifications, at the Hearings
(6) F175-06/07 "Diking around above ground LH2 storage"International Fire Code)
Proponent: John C. Dean, The National Association of State Fire Marshals
Summary: This code change proposes additional language to the drainage subsection of the outdoor storage of cryogenic fluids section (3204.3.1.3) in the International Fire Code.
Chapter 32: Cryogenic Fluids
Section 3204: Storage
Section 3204.3: Outdoor storage
Section 3204.3.1: Stationary containers
According to the proponent:
There has been considerable discussion on the requirement for, or prohibition of, or restriction on, the use of diking around above-ground liquid hydrogen storage. The proposed language captures the intent to prevent liquid hydrogen from entering areas not zoned/rated for flammable gas, and to control the ground-level vapor cloud, to the extent possible, to within areas designed to address a flammable mixture.
Unfortunately, many people have interpreted the language of the proposal incorrectly, believing the change would require diking.
There are advantages and disadvantages to diking. The disadvantage is that it may increase the resident time of a vapor cloud over the affected area. However, this is also considered a positive, as it reduces the total affected area. This may be particularly important if adjacent property is not properly zoned to address a hydrogen leak.
The proposed language serves to minimize the affected area to the extent possible, while still preventing additional hazards from forming.
It appears that this additional language may increase the likelihood of a flammable vapor cloud (possibly with liquefied air) forming near any cryogenic liquid leak, but the proponent believes that overall safety is higher because this language would contain the liquid from moving off the property.
It also appears to give additional requirements for liquid hydrogen in general sections, which describe outdoor stationary storage containers of any cryogenic fluid. See also F191. Small wording changes might clarify the new language proposed which, at first glance, can appear contradictory: "Site preparation shall include provisions for retention on liquid hydrogen ... Confinement shall not result in ... pooled LH 2 or liquefaction of air."
Status: The proposal was disapproved at the Hearings
(7) F193-06/07 "Telecomm cabinets and transfer switches near outdoor hydrogen cabinets" (International Fire Code)
Proponent: Paul J. Buehler, Jr., Plug Power, Inc.
Summary: This code change proposes a modification to Table 3504.2.1 "Flammable gases-Distance from storage to exposures" in:
Chapter 35: Flammable Gases
Section 3504: Storage
Section 3504.2 Outdoor storage
According to the proponent, the purpose of F172 is to clear up some language and to allow the use of NEBS rated fuel cell systems within 5 feet of NEBS rated telephone equipment.
This code change will allow the location of NEBS rated telecommunications cabinets and National Electrical Manufacturers Association (NEMA) rated outdoor transfer switches to be located within 5 feet of the outdoor hydrogen cabinets discussed in F172. NEBS is an acronym which stands for Network Equipment Building Systems, and is controlled by a series of Telcordia documents. It is the telephone company equivalent of UL listing, essentially. It is very strict, and requires equipment to stand up to brushfire, gunshot, earthquake and wind-driven rain tests. It also has requirements for radio-frequency shielding and a whole host of other things that are not applicable here.
Also, with this code addition, the disconnect switches will be located between 0 and 4 feet above ground.
Again, according to the proponent:
The disconnect switch is required for personnel protection while working on the circuitry between the fuel cell and the load. It is not a device which is activated for any other purpose. Therefore, the use of fuses in the disconnect switch is not required. Plus, fuses are placed inside the fuel cell and sometimes at the load, making disconnect fuses redundant and also a possible location for electrical faults. Fuses, unless they are potted, are a spark source, so it is best to avoid them in this application.
The disconnect switch would only be activated then by a workman. And, logically, the fuel cell would not be in operation when the switch is thrown for electrical reasons. So, the hazard in using an unfused switch is "close to nil."
Now, that then leads us to the next portion of the question, where should such a switch be located? It needs to be in close proximity to the fuel cell, like within 6 feet, depending on how one interprets the National Electric Code. Using certain scientific studies, we know we want this switch to be located someplace where hydrogen gas normally cannot be present - below the ridge vent.
But, what if there is a low-pressure leak in the external tubing between cabinets? Could not that hydrogen collect in a bad place? The answer is that if a rupture occurs the excess flow valve in the fuel cell system operates and shuts off the flow of hydrogen from the tanks. Then the volume of expelled gas is essentially just that which is in the low pressure tubing, 6.1 cubic inches, which does not constitute a flammable mixture.
Therefore, this code change proposes that the unfused disconnect switch be allowed to be housed in a general purpose box, at an elevation not to exceed 48 inches above ground. This provides a small factor of safety with reference to the elevation of the ridge vent, 70 inches above ground.
Status: The proposal was disapproved at the Hearings
(8) F229-06/07 "New requirements for indoor hydrogen storage"(International Fire
Code)
Proponent: John C. Dean, The National Association of State Fire Marshals
Summary: This proposal suggests the creation of a new section on indoor hydrogen storage in Chapter 7 of the International Fuel Gas Code.
Chapter 7: Gaseous Hydrogen Systems
Section 706: Location of gaseous hydrogen systems
Section 706.4: Indoor storage of hydrogen
This proposal adds new language to the International Fuel Gas Code providing requirements for indoor storage of hydrogen. Interested parties should compare these requirements with other sections in the International Fire Code (Chapters 27, 30 and 35) for relevance to indoor hydrogen storage.
According to the proponent, these additions differ from anything in existing code in that they stipulate pressure limits, not just quantities of hydrogen gas. Ventilation and alarms are required so that should there be a gas leak, it is detected and there is no chance of asphyxiation.
Status: The proposal was disapproved at the Hearings
HIPOC feels this issue is already covered adequately in the codes. Sonda Ullman noted the draft was written by Paul Buehler of Plug Power. HIPOC will try to discuss this proposed change with Paul and the proponent in advance of the hearing.
(9) F155-06/07 "Indoor fast-fill dispensing" (International Fire Code)
Proponent: Thomas Joseph, Chair, Hydrogen Industry Panel on Codes
Summary : This proposal suggests new language for Chapter 22 (Motor fuel-dispensing facilities and repair garages) of the International Fire Code. Current provisions of the code do not address the requirements for indoor attended fast fill systems (systems designed to provide a fuel fill rate greater than or equal to 12 Standard Cubic Feet per Minute (SCFM)). According to the proponent, fast fill hydrogen fuel dispensing can be safely accomplished with the requirements added by this new section 2209.5.
Status: The proposal was disapproved at the Hearings
(10) F194-06/07 "Guidance for metal hydride systems" (International Fire Code)
Proponent: Larry Fluer, Fluer, Inc., representing Compressed Gas Association
Summary: This proposal adds new sections 3506 and 3502.1 dealing with metal hydride hydrogen storage systems in:
Chapter 35: Flammable Gases (F191 suggests a change to this chapter's title)
Section 3502: Definitions
Section 3506: Metal hydride storage systems
This proposal adds language relevant to metal hydrides. Part of the language had been a part of the fire code before, and was deleted during the last cycle. The committee approved the deletion of the above text based on the fact that it leads the code official to believe that there are listed systems available when, in fact there were none. In addition, standards for testing and listing of the systems were not yet final. In support of the action to strike the language from the code the committee suggested that until such time as there are listing standards… "it would be better if the code included, in codified form, the safeguards that are currently used by the industry for the systems that are currently in use in the field."
The code change now proposed by the Compressed Gas Association (CGA) is an effort to bring the parties to consensus in a manner that recognizes the presence of these unique systems, and to place fundamental requirements in the code to address their use.
Like the language approved and rejected before, this proposed language (with some additions) still proposes that the metal hydride container be treated as a flammable gas and not with any special treatment to whatever materials may make up the metal hydride mixture. The reason this is consider a safe practice is because the metal hydride tanks are designed to always contain the metal hydride. Since the metal hydride is expected to always remain in its tank, the thought is that only the substance entering and leaving the tank should be regulated-in this case, the flammable gas: hydrogen.
Absence of this language will give the code official no guidance on how to regulate metal hydride systems.
Status: The proposal was approved as submitted at the Hearings
6.0 ACCREDITATION OF CERTIFICATION PROGRAMS/PROCESSES FOR TRAINING PERSONNEL
INVOLVED IN INSPECTING HYDROGEN FUELING STATIONS, ETC.
Dr. Roy Swift of ASNI presented an overview of the ANSI system for accreditation, available here:
Increasing the Credibility and Quality of Certification through Accreditation (331Kb PDF)
The objective is validation of knowledge, skills and training – independent verification of competency – like a certificate program.
ANSI/ISO/IEC 17024 sets the bar to ensure individuals who should pass do pass, and who should fail do fail. The certification is time-limited and can be revoked. The standard covers policy and procedures of the certification body.
Discussion of Pros/Cons of Accreditation
Accreditation makes sense when industry has a need to ensure people are competent in an area. Accreditation is used to ensure a training program passes who should pass, and fails who should fail.
In the case of a program for hydrogen, the hydrogen industry is not asking for such a program, as the knowledge base upon which to build such a program is still in flux. CSA America is moving forward with personnel certification for hydrogen safety expertise:
CSA Certification Proposal (149Kb PDF)
The hydrogen industry, as represented at this In-Person meeting and the membership of the National Hydrogen Association, is not in favor of this at this time.
The discussion after Dr. Swift’s presentation led to the conclusion that Certification should come from Industry. People vote with their feet – if employers don’t want it, and committee representation isn’t diverse, it may not happen. Industry should continue to indicate these positions to CSA America.
7.0 WRAP-UP AND NEXT MEETING
Russ Hewett polled participants on whether they planned to attend the USFCC 2006 Fuel Cell Seminar in Hawaii in November, which would present an opportunity for the next In-Person meeting. Most participants indicated they did not plan to attend. Russ proposed an alternative opportunity. The DOE Codes & Standards Tech Team is meeting on January 10 at Sandia/Livermore. It would be possible to hold an In-Person meeting in conjunction with that meeting (i.e., January 11). The meeting would provide an opportunity to focus on the hydrogen fuel quality work, with more direct participation from the hydrogen suppliers who would be attending the Tech Team meeting. There was general agreement that this would be preferable. The “problem,” however, is that the In-Person meeting might not be timely – with respect to the schedule that the California DMS is operating on to develop the standard as mandated by the California legislature.
The issue of the next In-Person meeting will be discussed again at the October meeting.
The October meeting of the Coordinating Committee will be a teleconference meeting as follows:
DATE: October 4th (First Wednesday)
TIME: 3:00 – 4:30 pm EDT
2:00 – 3:30 pm CDT
1:00 – 2:30 pm MDT
Noon – 1:30 pm PDT
The call-in number and passcode may be found in the Members Only section of this site.
The agenda will be disseminated with the Final Announcement.
If there are items you would like to have on the agenda, please contact any one of the following:
- Karen Hall
- Sondra Ullman
- Robert Wichert
- Jim Ohi
- Russ Hewett
ATTACHMENT A
Participants in the September 2006
In-Person Meeting of the National Hydrogen
and Fuel Cells Codes & Standards Coordinating Committee
| NAME |
ORGANIZATION |
PRESENT
AT MEETING
(Yes/No) |
| Adam Gromis |
California Fuel Cell Partnership |
In Person |
| Andrei Tchouvelev |
A. V. Tchouvelev & Associates, Inc. |
|
| Anna Stukas |
Angstrom Power |
Teleconference |
| Antonio Ruiz |
USDOE/Hydrogen, Fuel Cell and Infrastructure Technologies Program |
|
| Bill Chernicoff |
USDOT/Research and Innovative Technologies Administration(RITA)/Washington |
In Person |
| Bill Collins |
UTC Fuel Cells |
Conflict w/ another meeting |
| Bill Hoagland |
Hoagland and Associates |
|
| Bob Mauro |
Consultant to NREL |
Teleconference |
| Brad Smith |
Shell Hydrogen |
Teleconference |
| Brian Walsh |
US Fuel Cell Council |
|
| Bruce Kinzey |
Pacific Northwest Laboratory |
|
| Carl Rivkin |
National Fire Protection Association (NFPA) |
Conflict w/ another meeting |
| Carolyn Elam |
DOE Golden Field Office |
Teleconference |
| Cathy Gregoire-Padro |
Los Alamos National Laboratory (LANL) |
|
| Christina Zhang-Tillman |
California Fuel Cell Partnership |
|
| Christopher Moen |
Sandia National Laboratories/Livermore |
On vacation |
| Dan Casey |
ChevronTexaco |
In Person |
| Darren Meyers |
International Code Council (ICC) |
Conflict w/ another meeting |
| Debbie Angerman |
Compressed Gas Association (CGA) |
Teleconference |
| Doug Horne |
Clean Vehicle Education Foundation |
|
| Elizabeth Turnbull |
SENTECH |
|
| Gary Howard |
A. V. Tchouvelev & Associates, Inc. |
|
| Gerry Myers |
SPRINT |
|
| Greg Milewski |
Shell Oil Products |
|
| Hank Seiff |
Clean Vehicle Education Foundation |
In Person |
| Jeff Grant |
Ballard Generation Systems |
|
| Jesse Schneider |
DaimlerChrysler |
|
| Jim McGetrick |
BP |
|
| John Koehr |
American Society of Mechanical Engineers (ASME) |
|
| John Mough |
California Division of Measurement Standards |
In Person |
| Juana Williams |
NIST |
Conflict w/ another meeting |
| Julie Cairns |
CSA America |
|
| Julie Willets |
SPRINT |
|
| Karen Hall |
National Hydrogen Association (NHA) |
In Person |
| Kelvin Hecht |
ANSI, IEC and Consultant to NREL |
In Person |
| Ken Krastins |
Plug Power |
|
| Larry Johnson |
SPRINT |
|
| Larry Moulthrop |
Proton Energy Systems |
|
| Laurie Florence |
Underwriter Laboratories |
Teleconference |
| Lesley Crowell |
California Air Resources Board |
|
| Mark Richards |
Versa Power Systems |
Teleconference |
| Michael Steele |
General Motors Advanced Technology Vehicles |
In Person |
| Nha Nguyen |
NHTSA/Office of International Policy and Harmonization |
|
| Nick Burkhead |
Shell Hydrogen |
|
| Patrick Serfass |
National Hydrogen Association (NHA) |
Conflict w/ another meeting |
| Pat Davis |
USDOE/Hydrogen, Fuel Cell and Infrastructure Technologies Program |
In Person |
| Paul Buehler |
Plug Power, Inc. |
Teleconference |
| Prentiss Searles |
American Petroleum Institute (API) |
In Person |
| Robert Wichert |
US Fuel Cell Council (USFCC) |
|
| Rhoads Stephenson |
Motor Vehicle Fire Research Institute |
Teleconference |
| Roger Smith |
Compressed Gas Association (CGA) |
|
| Sam Sprik |
NREL |
In Person |
| Sheral Arbuckle |
Ford Motor Company |
Teleconference |
| Sondra Ullman |
Plug Power |
In Person |
| Spencer Grieco |
CSA America |
|
| Steve Turner |
C&S Consultant |
|
| Terry Conrad |
Concurrent Technologies Corp. |
|
| Thad Adams |
Savannah River National Laboratory |
Teleconference |
| Tom Joseph |
Air Products and Chemicals |
In Person |
| Tony Androsky |
US Fuel Cell Council (USFCC) |
In Person |
| Jim Ohi |
National Renewable Energy Laboratory (NREL) |
In Person |
| Russ Hewett |
National Renewable Energy Laboratory |
In Person |
GUEST PARTICIPANTS (Participating In-Person)
(1) George Mitchell DaimlerChrysler)
(2) Paul Boucard (Energy Conversion Devices)
(3) Chris Sloane (General Motors)
(4) Roy Swift (ANSI)
GUEST PARTICIPANTS (Participating by Teleconferencing)
(1) Jim Merrit (DOT/Pipeline Safety)
(2)Dave Smith (BP)
(3)Jim Simmick (BP)
(4) Rick Paul (BP)
(5) Gary Nakarada
|